'66 500 Coupe

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The Sleeper

This Corvair 500 coupe is my daily driver although its main purpose is a testbed for high-performance engines. Since early 1995, the car has had a 3.1 liter engine (190 CID), except for periods when the big engine is out having work done on it.

The photos below show the coupe in its current form:

The car started out life painted Sandalwood Tan with a fawn interior (bench seats!), wore little chrome trim (as did all 500s), and was powered by a 110 HP automatic. These "qualifications", plus the fact that it was a completely rust-free California desert car, made it an ideal choice for a durable street sleeper. (I kept the 110 emblem on the deck lid for grins.)

As of May 2002, the seats are covered using exact reproduction bright blue vinyl with navy blue knitted cloth inserts, wrapped around a pair of '97 Chrysler Sebring convertible buckets seats (with integrated shoulder harnesses) up front, while a stock Corvair seat occupies the rear:

The rear seat belts were reconditioned to match the Chrysler front seat belts. The center console is from a 1962 Chevy Impala SS and was re-keyed to match the glovebox & trunk. It's mounted on a carpeted fake "hump" made from none other than a mailbox! The rear light assembly was missing so we fabricated one out of some aluminum and installed a reproduction lens.

The car has custom springs from Coil Spring Specialties that duplicate the stock Corvair heavy duty specs but are one coil lower. The coupe sports custom 15" wheels from Wheel Vintiques. The tires are Kumho Ecsta 711 205/50-15s on 7" rims in front and 225/50-15s on 8" rims in the rear.

Other noteworthy features of the car include:

bullet3.27:1 Positraction differential with four-spider carrier (corrects for smaller tire diameter)
bullet4-speed Saginaw transmission
bulletClutch/brake pedal assembly from a '69 Corvair (uses a Heim-jointed clutch cable for greater reliability)
bulletFactory quick steering box and arms
bulletHigh-output heater blower with power relay
bulletIn-tank electric fuel pump with manual, oil pressure, and inertia cutoff switches
bulletEngine compartment lock
bullet Safeguard electronic knock eliminator with dual monitor (includes ability to select between separate O2 sensors for either bank of cylinders)
bulletExtra sound deadening material under the back seat and the package shelf
bulletCustom touches to the carpet such as heavy-duty edge binding and cutouts for accelerator pedal & amp under passenger seat
bulletCorsa dash with dual cylinder-head temperature gauges:

bulletSecondary instrument cluster with oil pressure gauge, Safeguard dual monitor, and oil temperature gauge:

bulletGrant steering wheel (14 3/4" diameter) on transplanted '67 Corvair steering column (fully collapsible with hazard flasher and momentary turn signals for lane changes):

bulletCustom Pioneer stereo with CD player:

(Note below the spacer used to provide enough depth to mount the woofer)

(Note below the use of factory-type accordion boots to water-proof the wires to the door speakers)

(Note below the ceiling corner mounting of the tweeter)

(Note below the mounting of the amp and one "bass shaker" for low frequencies--all under the passenger seat; CD displayed for size)

(Note below the mounting of the speaker crossovers up under the glove box)

bulletCorsa door panels (with all Corsa emblems removed)

bulletCorsa glove box door (with emblems removed) and passenger grab bar from an early Camaro:

bulletIntermittent wiper switch (from a Chevette!) with Corvair bezel and knob

bulletSelf-inflating mini-spare (from an '87 Pontiac Firebird TransAm) mounted on trunk floor:

(Note below custom hold-down for jack and handle behind left headlight bucket)

bulletDual brake master cylinder conversion:

bulletCibie halogen H1/H4 lights (also note high-beam dual relay mounting above):

bulletTrunk lid light (Chevy but not Corvair vintage):

bulletEngine lid light (Chevy but not Corvair vintage):

I really love driving this car due to the combination of smooth power, great handling, and comfortable/secure seats.

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Last updated: March 20, 2006.